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solenoid duty cycle

 
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robcruickshank



Joined: 25 Feb 2008
Posts: 19
Location: toronto, canada

PostPosted: Tue Feb 26, 2008 2:07 pm    Post subject: solenoid duty cycle Reply with quote

Does anyone know if the Graflex (or heiland) solenoids will be damaged by applying power for more than the instant that they are normally on? Solenoids in general are rated for continuous or intermittent duty, ie whether they can be held on, or whether they are designed to be simply pulsed, and will overheat if left on. My idea was to make a pinhole shutter that would fit in the lensboard hole, and build a timing circuit to open and close it. It would be cool to use the original solenoid, but I don't want to risk burning it out.
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C. Henry



Joined: 13 Dec 2005
Posts: 360
Location: North East Georgia, USA

PostPosted: Tue Feb 26, 2008 8:48 pm    Post subject: Reply with quote

A rule of thumb for continuous use of electric devices is that any device will not be damaged as long as the temperature of the device does not get higher than 20 degrees Celsius above the temperature of the surrounding air. (20 C temp. rise). You should be able to check this with a lab thermometer, hold the bulb of the thermometer against the solenoid and energize it. If you see a rise of more than the 20 C turn the solenoid off immediately. The length of time needed to have the 20 C rise is the length of time the solenoid can be continuously energized.
Hope this helps until someone who knows the actual safe energized time of the Graflex solenoids replies.

C. Henry
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robcruickshank



Joined: 25 Feb 2008
Posts: 19
Location: toronto, canada

PostPosted: Tue Feb 26, 2008 9:27 pm    Post subject: Reply with quote

Thanks, that's helpful. I'm a bit concerned about the bodies of the solenoids being so massive as to make it hard to measure the temp. I suppose I could run it longer at less than the rated voltage, and measure the case temp to get some idea of how it behaves.
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C. Henry



Joined: 13 Dec 2005
Posts: 360
Location: North East Georgia, USA

PostPosted: Tue Feb 26, 2008 9:54 pm    Post subject: Reply with quote

You could also get an idea of the current the solenoid will draw while energized by measuring the resistance with a multimeter. Divide the rated voltage by the ohms shown on the multimeter to get the current drawn by the solenoid. This will give you a ball park estimate of how fast it might heat up.
I do not have a solenoid to check but I would guess that a current draw of less than 0.25 amps (12 ohms + on a #2 solenoid or 18 ohms + on a #3) would indicate that the solenoid could be energized continuously.

C. Henry
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BrianShaw



Joined: 24 Dec 2006
Posts: 71
Location: Los Angeles, CA

PostPosted: Wed Feb 27, 2008 2:42 am    Post subject: Reply with quote

No "T" on the shutter? I'd be afraid to use the solenoid like you are considering. Why not just remove the lens/shutter, install your pinhole on the board and use a hat as a shutter.
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graphicdave



Joined: 29 May 2007
Posts: 67
Location: Maryland

PostPosted: Wed Feb 27, 2008 7:10 pm    Post subject: Reply with quote

Ok, I tried a little experiment with an HR solenoid. I connected it to 4.5 volts (three cell Graflite) and after two minutes and fourty seconds it was holding steady at 123 F. After a brief cool-down period I connected it to 3 volts (two cell Graflite) and after more than four minutes it was at 103 F. Temperatures were measured with a temp probe on a digital multimeter. I don't know what voltage the solenoid was designed for. There are no markings on it other than "HR" and a patent number. The voltages of the batteries were not measured before or after the experiment but they were not old batteries and had only a dozen flashbulbs use.
Hope this helps.

Dave
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C. Henry



Joined: 13 Dec 2005
Posts: 360
Location: North East Georgia, USA

PostPosted: Wed Feb 27, 2008 7:53 pm    Post subject: Reply with quote

graphicdave wrote:
(an) HR solenoid ... connected to 4.5 volts (three cell Graflite) ... after two minutes and fourty seconds it was holding steady at 123 F. After a brief cool-down period I connected it to 3 volts (two cell Graflite) and after more than four minutes it was at 103 F.

Dave


Dave does not tell us what the air temp. was but assuming 68 F, that gives a rise of 35 F (19.4 C) on 3 volts & 55 F (30.6 C) on 4.5 volts. On the basis of those figures I would assume that Dave's solenoid would be safe to use continuously on 3 Volts but not on 4.5 volts.

C. Henry
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robcruickshank



Joined: 25 Feb 2008
Posts: 19
Location: toronto, canada

PostPosted: Wed Feb 27, 2008 9:00 pm    Post subject: Reply with quote

Last night I hooked one up, and measured approx. 700 mA at 4.5 volts, which is 3 watts and change, and it was noticeably warm (although I didn't measure it) running it continuously at 3 v. for a minute or two.
So yes, file under "bad idea".
Normally, when doing pinhole stuff, I use the focal-plane shutter, I just thought it would be a fun project to fabricate something electro-mechanical, that I could interface to some electronics, perhaps design an auto-exposure pinhole shutter that would correct for reciprocity, etc. I'll probably still do that, just not with these solenoids.
Thanks, everyone!
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45PSS



Joined: 28 Sep 2001
Posts: 4081
Location: Mid Peninsula, Ca.

PostPosted: Thu Feb 28, 2008 6:27 am    Post subject: Reply with quote

A lot of equipement that uses long time hold on solenoids use a trip voltage then switch to a hold voltage to maintain the solenoid in the energized state. Connect a rheostat in the supply line to your solenoid and once the solenoid is energized decrease the voltage until it releases and measure the voltage at which it let go. Trip at full voltage then switch to the lowest obtainable hold voltage and repeat your temperature test.
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robcruickshank



Joined: 25 Feb 2008
Posts: 19
Location: toronto, canada

PostPosted: Thu Feb 28, 2008 10:59 pm    Post subject: Reply with quote

45PSS wrote:
A lot of equipement that uses long time hold on solenoids use a trip voltage then switch to a hold voltage to maintain the solenoid in the energized state. Connect a rheostat in the supply line to your solenoid and once the solenoid is energized decrease the voltage until it releases and measure the voltage at which it let go. Trip at full voltage then switch to the lowest obtainable hold voltage and repeat your temperature test.

Good idea! That might make it possible after all, and with a smaller power supply.
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jan normandale



Joined: 13 Nov 2007
Posts: 30
Location: Toronto Canada

PostPosted: Fri Apr 11, 2008 5:15 pm    Post subject: Reply with quote

Rob, let me know when you get this "project" done. I'd like to see the results if you do proceed with it.
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robcruickshank



Joined: 25 Feb 2008
Posts: 19
Location: toronto, canada

PostPosted: Fri Apr 11, 2008 5:39 pm    Post subject: Reply with quote

jan normandale wrote:
Rob, let me know when you get this "project" done. I'd like to see the results if you do proceed with it.

Will do- it's on hold for the moment, but keep bugging me!
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